New & Reconditioned Diesel Engines for Sale

TOBACCO PRIMARY PROCESSING MACHINE CATALOG

Enquire for more info/price/purchase options new/rebuilt/non brand options from Comas primary processing machines Hauni Primary Processing machines and Molins Primary Processing machines. Including stem flattener, tobacco cutters, laminar conditioner.

+971 50 532 7580 [email protected]

Machine NameDescriptionIndustry
MACHINERY GUARD & SAFETY IMPROVEMENTWe assess the risks in using both a new machine to be designed and the existing ones so as to eliminate possible hazards to a minimum and thus protect workers against work-related accidents.Tobacco Industrial Machinery
CHARCOAL DEDUSTING SYSTEMSWe provide de-dusting systems, in conformance with the ATEX Directive, to collect the dust particles falling off the charcoal filter manufacturing machinery at cigarette filter making plants.

The piping system and casing of the filter are earthed. Spark detectors, explosion vents and fire extinguishers are also integrated into the system to make it safer in case of an explosion. So, our systems are totally explosion-proof and fire-proof.
Tobacco Industrial Machinery
TRIACETIN & GLUE DISTRIBUTION SYSTEMSWe provide Triacetin Distribution Systems to deliver fluids like triacetin and glue to both cigarette makers and cigarette filter machinery from a single point.

The advantage of this system is that both the traffic at the production site is reduced and the flow of the fluids can be traced.
Tobacco Industrial Machinery
CIGARETTE MAKER DEDUSTING SYSTEMSWe provide de-dusting systems for your cigarette maker machinery of different brands with different capacities.
Tobacco Industrial Machinery
CUT FILLER FEEDING SYSTEMSWe provide tobacco feeding systems for your cigarette makers and feeding machinery of different brands with different capacities.
Tobacco Industrial Machinery
AUTOMATED BIN TIPPING SYSTEMSConsidering the customer’s needs and the physical layout of the facility, we provide designs and manufactures fully-automated bin tipping systems with movable tippers and handling systems.

This system has barcode technology, so it is easy to trace production and transfer the bins from one point to another inside the factory safely.

In addition, as the system is fully-automated, fewer workers are needed. This brings two advantages. Firstly, the forklift traffic inside the factory gets lighter, so safer. Secondly, as there are fewer workers at the facility, labour cost would automatically go down.
Tobacco Industrial Machinery
BLEND SELECTORConsidering the customer’s special needs, we provide blend selectors that enable changing a variety of blends in the feeding lines that sit on a specially designed platform between feeders and makers easily and in a risk-free way for several different feeder&maker arrangements.

A Blend Selector, which also allows the operator to trace the process comfortably, makes it possible to manufacture with minimum production error.
Tobacco Industrial Machinery
CENTRAL VACUUM CLEANING SYSTEMSFully-automated and energy-saving CVC systems clean very small dust particles off a production site at a factory using an extremely powerful vacuum system.

This system, which is able to do the cleaning at different spots simultaneously, operates irrespective of the principle of running on a fixed vacuum pressure unit.

The dust particles collected from the floor can be recycled later if it is appropriate to do so. Central Vacuum Cleaning Systems can also be designed in a different way to be used at charcoal filter cigarette production area.
Tobacco Industrial Machinery
TOBACCO CASING & FLAVOURING SOLUTIONSIn order to flavor tobacco, raw materials of various aroma and different viscosity are brought to cigarette factories in drums.
So as to add them to the tobacco as instructed on the recipe, cigarette factories need special casing and flavouring preparation kitchens.
Tobacco Industrial Machinery
DEDUSTING SYSTEMSWe complete jet pulse filter system required to transfer tobacco throughout the primary process.Tobacco Industrial Machinery
DRAINAGE SYSTEMSIn order to drain the dirty wash water used for cleaning purposes at factories without problems, we provide self-tilted, modular, subsurface drainage systems and drainage grids made of stainless steel.Tobacco Industrial Machinery
GLUE REMOVAL ROOMWe provide glue tanks to convey the glue from IBC tanks, in which the glue is originally brought to a cigarette factory, to cigarette making machines.Tobacco Industrial Machinery
TRANSPARENT TOW CABINETSWhile feeding cigarette filter tows into a cigarette filter making machine, the tow feeding machine causes a considerable amount of dust particles to rise into the air.

To prevent the dust cloud from making the production site dirty, we provide transparent, solid, carbon fiber cabinets to cover the tow feeding machine.
Tobacco Industrial Machinery
TAILOR-MADE ALUMINUM STAIRCASEWe provide lightweight aluminum staircases of various heights so that the operators and maintenance workers can access the machinery at the production site fast and easily.Tobacco Industrial Machinery
MAKER & PACKER OPERATOR’S DESKSo as to enable the operator to run maker and packer machines in an uninterrupted fashion, we provide customized desks on which the operator can keep his hand tools, equipment and apparatus together neatly.Tobacco Industrial Machinery
GLUE TANKWe provide glue tanks to convey the glue from IBC tanks, in which the glue is originally brought to a cigarette factory, to cigarette making machines.Tobacco Industrial Machinery
MOBILE JET PULSE FILTER UNITMobile Jet Pulse Filter, which is very easy to move around, can be operated at any point at a cigarette production site.

It is connected to just one cigarette maker from which both de-dusting and tobacco feeding operations can be performed simultaneously.
Tobacco Industrial Machinery
DEDUSTING PIPEWORKSFlanges and dedusting pipeworks are used in almost every industry. We provide those in a gas-tight welded fashion, using both stainless steel and carbon steel with powder coating in keeping with the world standards.Tobacco Industrial Machinery
SCREW CONVEYORSWe provide custom-designed screw conveyors to carry whole leaf tobacco and fine-cut tobacco.
Tobacco Industrial Machinery
VIBRATING CONVEYORWe provide vibrating conveyors to be used for both transferring whole leaf tobacco and fine-cut tobacco, and screening purposes.
Tobacco Industrial Machinery
ROLLER CONVEYORWe provide roller conveyors to transfer the finished products on the pallets, and also to move C48 boxes and BINs easily and safely at the production site.
Tobacco Industrial Machinery
BELT CONVEYORWe provide custom-designed belt conveyors to carry whole leaf tobacco and fine-cut tobacco.Tobacco Industrial Machinery
ADD-BACK CONVEYORSWe provide add-back conveyors that feed the smaller tobacco particles that are reclaimed from rejected cigarettes and defective packs of cigarettes into cigarette making machines at pre-determined points once they are recovered.
Tobacco Industrial Machinery
TOBACCO RECLAIMING IMPROVEMENT MACHINEA common problem in tobacco industry is yield loss due to the significant amount of fine-cut tobacco that is trapped inside defective cigarettes.

Although most Tobacco Reclaim Machine selling companies claim to produce a solution to recover that loss, unfortunately they cannot meet the pre-committed machine efficiency, thus still causing a considerable loss in output.

We offer a secondary improvement system to recover the fine-cut tobacco lost even after the primary reclaiming process.

With this Tobacco Reclaiming Improvement machine that we both design and manufacture, we are able to decrease the loss in yield down to 1%.
Tobacco Industrial Machinery
TIPPERWe are offering tippers that safely feed whole tobacco leaves and fine-cut tobacco into mini silos right before the feeder from BINs and C48 boxes by means of which tobacco is transferred.

In line with the requirements of Machinery Directive 2006/42/EC, the operator is protected against any risks of occupational accidents throughout the whole process.
Tobacco Industrial Machinery
TOBACCO UTILITION SYSTEMIt separates all of the tobacco and dust that goes to the central vacuum line (99.9%).
It recycles tobacco between 1.5% and 4% depending on the tobacco mixture and machine condition.
It has a positive effect on cigarette quality parameters.
It does not require maintenance.
There is no need for periodic spare parts replacement.
It can be applied to all cigarette making machines.
It does not stop, adjust or interrupt the cigarette making machine.
The installation is completed within 3 days with running and testing.
Tobacco Industrial Machinery
CIGARETTE PAPER BANDROL MACHINERYWorking Speed (MAX): 90 boxes / minute
Box Width (MAX): 215 mm
Box Depth (MAX): 90 mm
Box Height (MAX): 90 mm
Air Pressure: 6 Bar
Electricity: 380 Volt, 50 Hz, 5 kw / h
Weight: 780 kg
Dimensions: 2630 mm width, 2708 mm length, 2204 mm height
Tobacco Industrial Machinery
HOOKAH TOBACCO STAMPER MACHINETechnicial Specifications
Working Speed (MAX): 90 boxes / minute
Box Width (MAX): 300 mm
Box Depth (MAX): 300 mm
Box Height (MAX): 100 mm
Air Pressure: 6 Bar
Electricity: 380 Volt, 50 Hz, 5 kw / h
Weight: 720 kg
Dimensions: 3418 mm width, 1645 mm length, 2157 mm height
Tobacco Industrial Machinery
FULLY AUTOMATIC MOLASSES POUCH DOSİNG & PACKING LINEThe HSES (Horizontal Screw Extrusion System) automatically transfers prepared Hookah Tobacco from the mixer tank to the Square shaped nozzle exit, cut it as Rectangular Shaped molds between 50-1000 gr and automatically transfer it to the inverse horizontal flowwrap packaging machine which provides tightly sealed pouches. Grammage Control device (Check-Weigher) can also be installed if desired at the output of the line which also works fully synchronized with the whole system.

• All Control System is provided with Omron brand PLC 7’’ touch screen.
• Screw filling system is Servo Motor driven and controlled on the screen.
• Mixer system has two mixing heads and is controlled by speed driven Motor – Gearbox.
• Disassembling & cleaning the screw extruder can be done very easily.
• All body, surfaces and fittings are made of 304 quality stainless steel.
​• Format change on the flow-wrap packaging machine also very practical. Pouches with different volumes of 50 – 1000 gr can be adjusted very easily.
Tobacco Industrial Machinery
BIG CELLOPHANE WRAPPING MACHINEThe machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position

1500 Mm Loading band
Stainless bonnet and chassis will not take package if there is no product
Horizontal package drawing group
Round profiled opening indent
There will be an Opening Band and Release System
Easy bobbin change
Moulding Unit which makes regular lapping
Control with Plc’s help
Sensitive Heat Control
Fully mechanical working system
7” Colored touch screen (Omron)
The noise of the motor and the other electrical devices has been minimized
The machine will be in accordance with work safety rules and there will be Emergency Switches and Protection Lid on the moving parts
The temperature will be controlled from touch screen
Plexy Glass Protection Cabin
Electronical Material will be Omron brand
Switchgear Materials will be Schneider brand
Pneumatic Materials will be Smc (Japan) brand
Ac Engine, Neri Motori Italian brand
Reductor Varvel Italian brand
Capacity : 20-40 Box/Min
Installed Power : 2,25 kW
Measure : 2000*1100*1800 mm
Weight : 900 kg
Tobacco Industrial Machinery
TENFOLD CARTONING MACHINE The machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position

Envelope-type cellophaned boxes will be rotated 90 degrees
Cellophaned boxes will be double-layered with pneumatic material
Open boxes will be taken by vacuumed arm
Ac Engine will be positioned by drive towers
Double-layered products will put into the box by machine’s pushing arm
The pushing arm is Ac engine and speed controlled
The lapping of the ready boxes will be done by pneumatic pistons.
Side flaps will be glued with hot glue.
Hot glue spraying system (Robatech)
The ready boxes will be directed to cellophane band
Stainless chassis and bonnet parts
Adjustable speed entry band
7“ Colored Touch Screen – Moving Operator Arm
Pneumatic Materials will be Smc (Japan) brand
Plexy Glass Covers
The machine will be in accordance with work safety rules and there will be Emergency Swtiches and Protection Lid on the moving parts.
Rejected System for problems at entry
Ac Engine, Neri Motori Italian brand
Reductor Varvel Italian brand
Capacity : 12-15 Box/Min
Installed Power : 1,35 kW
Measure : 1600*1200*1600 mm
Weight : 900 kg
Tobacco Industrial Machinery
CELLOPHANE WRAPPING MACHINE The machine is designed to package square or rectangle products. The machine’s base frame has been made from stainless steel and aluminum. Single, in-train or upright products gets packed as groups. Can be attached to a line with a feeding system working serially. Product sensor works as the product comes. If there is no product, the machine waits for the product to come and then continues to work. The machine can work with printed or printless packaging.

It will be produced from aluminum body
7” Colored Touch Screen ( Omron )
Max Capacity 120 – 150 per/min.
Sensitive Heat Control
Pneumatic Materials will be Smc (Japan) brand
The heat can be controlled from touch screen
The heaters are controlled with Ssr (Omron)
Product lapping with Drum system
Round opening indent
Flap folding unit makes perfect lapping at high speed
Speed and heat controls can be adjusted
Packaging machine works without stopping
Fully mechanic working system
Feeding band’s speed can be adjusted
Ability to change bobbin easily
Ergonomic, moving operatör panel
The machine will work for the box given as specimen
The noise of the motor and the other electrical devices has been minimized
The machine will be in accordance with work safety rules and there will be Emergency Switches and Protection Lid on the moving parts.
Translucent non-fragile lids will be used for Protection Lids
Plc and Switchgear Materials of the Omron brand will be used.
There will be a opening band and releasing system
The Operator Panel will be movable and ergonomic.
Ac Engine, Neri Motori Italian brand
Reductor Varvel Italian brand
Capacity : 120-150 Per/Min
Installed Power : 1,57 kW
Measure : 1400*1550*1600 mm
Weight : 1500 kg
Tobacco Industrial Machinery
AUTOMATIC BOXING MACHINE The machine’s base frame has been made from aluminum. All the surfaces in touch with the product are made from stainless steel.
Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position

7“ Colored Touch Screen – Moving Operator Arm
Stainless chassis and Bonnet Parts
Ac Engine Box Feeding Unit
Servo Engine (Omron) Vacuum Box Picking-up Group
Servo Engine (Omron) Box Positioning Group
Servo Engine (Omron) Product Placement Valve
Nj System Electronic Control System
Empty Box Removing System
Mechanical Product Filling System
Capacity Max 120 – 150 Per Minute
Automatic Stop when Product is jammed
Mechanical Flap Closing System
Back Flap is glued with hot glue
Hot Glue Spraying System (Robatech)
Side Press Bands of the Box on the way out
Plexy Glass Covering
No filling – No box feature
Syncronized working with Horizontal Packing and Camera Control and Product Rejected System in case of an error with flap closing of he boxes
The machine will be working with Fixed Box Measurements
Electronics will be matched via Plc
Nj System (0mr0n) Motion Control System
The noise of the motor and the other electrical devices has been minimized
Safety Switches and Emergency Stop Buttons when it’s necessary
Empty Box Removal System
Pneumatic Materials will be Smc (Japan) brand
Ac Engine Speed Adjustment – Omron
Main Engine Servo (Omron)
High Precision Reductor
Note: The boxes will be produced by taking the 4 folding machine and product line into account.
Capacity : 120-150 Per/Min
Installed Power : 3,3 kW
Measure : 4200*1500*1500 mm
Weight : 2000 kg
Tobacco Industrial Machinery
HORIZONTAL PACKING MACHINE The machine’s base frame has been made from stainless steel and aluminum. The surface which the goods makes contact before packaging, has been manufactured from stainless steel.
Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position

Reverse Bonding Group
Main Drive will be Servo Engine Controlled (Omron)
The Machine will work in sync with Box Filling Machine
The Disc group moving up and down will be controlled from the Touch Screen
7“ Colored Touch Screen – Moving Operator Arm
Automatic Product Calling System which stores the Product Packaging Informations
Complete Electronic Parts and Switchgear Materials Omron
Capacity 120 – 150 Per / Minute
Jaw (Claw) Group is Servo Engine Controlled (Omron)
Tobacco Cutting Group is Servo Engine Controlled (Omron)
Package Releasing Group is Servo Engine Controlled (Omron)
Package Drawing Group is Servo Engine Controlled (Omron)
Plc Control System Omron
Nj System (0mr0n) Motion Control System
Product size adjustment is made by Servo Engine control
Bonding Unit will be on the top side
Upper bonding discs will be three group
The screen will have position adjusting in order to control Filling Part
Zigzag Blade
There will be a Moving band for easy product pass
There will be a Double Jaw (Claw)
Will work with 50 Gr
The heat can be controlled from touch screen
The heaters are controlled with Ssr (Omron)
The machine is Double bobbin loaded
Serial Bobbin Change
The noise of the motor and the other electrical devices has been minimized
Adjusted Axe
Servo controlled Break system provides regular paper flow
Emergency Stop and Deadman’s switch for user safety when it’s necessary
Plexy protection on Jaw (Claw)
Wrappage sitcks with heat Opp – Pe Laminated Material
Ac Engine Speed adjustment – Omron
Main Engine Servo (Omron)
High Precision Reductor
Capacity : 120-150 Per/Min
Installed Power : 3,12 kW
Measure : 2500*1000*1800 mm
Weight : 1800 kg
Tobacco Industrial Machinery
MOLASSES FILLING UNIT The machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel (304 Quality).
Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position

The Machine will be produced from stainless material (304 Quality)
Easy Cleaning
300 Kg Product Tank
Mixer From Inside Duct
120 – 150 per minute , for 50 Gr Product
± % 5 Grammage Precision
Grammage Setting From Horizontal Packaging Screen
Product Compressing with Vacuum Pump 25 M³
Pe Product Filling Unit
Packing Machine will be matched via Plc
Nj System (0mr0n) Motion Control System
Indicator for Adjusting the Vacuum Gauge
Vacuum Regulator Valve
Easily Adjustable Filling Pipe
Ac Motor Speed Regulation – Omron
Main Engine Servo 4 Kw (Omron) Main Engine Servo 4 Kw
High Precision Reductor
Capacity : 120-150 Per/Min
Installed Power : 5,5 kW
Measure : 1200*1100*2150 mm
Weight : 800 kg
Tobacco Industrial Machinery
TOBACCO GAIN FROM MAKER DE-DUSTING SYSTEM Tobacco Gain From Maker De-dusting System
Tobacco Industrial Machinery
CIGARETTE PACK TOBACCO RECLAIMERMarket return cigarette packs and non-deformed packer rejected packs are cut (6000 packs/h) and cigarette sticks are separated into Tobacco to be ready for add-back and NTRM. Machine is in operation and Research and Development activities are going on it.Tobacco Industrial Machinery
AFTER RIPPER TOBACCO GAINReclaiming the tobacco particles at the filter / cigarette rod attachment section after ripper.Tobacco Industrial Machinery
SHISHA LINE KITCHEN AND MIXINGTobacco Industrial Machinery
SHISHA LINE FEEDING AND CUTTINGShisha Line Feeding and CuttingTobacco Industrial Machinery
SEMI – AUTOMATIC POUCH PACKER25 g – 40 g – 100 g/pouch semi-automatic packersTobacco Industrial Machinery
STEM EXPANSION SYSTEM Stem is conditioned in first zone by high-rate heat and mass transfer, thereafter jet streams have got high velocity, which creates an ultra vacuum. Fluid molecules exert pressure to stem’s cell membrane to enlarge its structure. “SES” provides enhanced expansion rate in comparison with its equivalents.Tobacco Industrial Machinery
FLATTENER The filling power gain is related to the roller gap,
Scrapers are installed for cleaning during operation,
Choke-up monitoring by through-scan photosensor at infeed,
Rollers can be wetted via steam/water nozzles to clean them further, Roller gap is adjusted via fine-pitch adjuster screws,(0.1mm sensitivity)
Rollers mounted on self-aligning roller bearings with motors with torque arm support,
The roller position is obtained by springs and hydraulically respectively and thus protected against damage,
Optional grinding unit is available for grinding the rollers.
Tobacco Industrial Machinery
CONTROL PANELS To allow the installer to properly install the panel in accordance to the national electrical code and other codes, electrical ratings and instructions are to be clearly explained on the panel. Installation can be completed in two ways: in an enclosure as “enclosed type” equipment, or arranged onto a mounting panel as “open type” equipment. For open type equipment, the assembly is installed in an enclosure or at the installation site.Tobacco Industrial Machinery
AUTOMATION By using our standard solutions or implementation to customer specific requirements, our design engineers provide best solutions for automating individual machines or lines. Consistent system procedures and management of all jobs of all types and sizes. We have elaborated many solutions for field automation, SCADA systems and Batch Management Systems.Tobacco Industrial Machinery
CENTRAL CLEANING SYSTEMS It is the system used to clean the dust that cannot be prevented and waste sources instead of mobile sweepers. It is composed of jet filter, cyclone, fan and pipework which reach to the dust sources. The length of the cleaning pipes determines the radius of the area to be cleaned. It means that the diameter of the cleaning area will be the twice of the pipe length, so the number of suction points will be determined. The power of the system is calculated by our experienced engineers according to the suction points, total line length and specifications of the required material to be cleaned.Tobacco Industrial Machinery
CYCLONES Cyclones are utilized to clean the granules and rasping undesired particles in the air, the particles that moves along the cylindrical form of the cyclone for 180° and falls down to air lock or a storage section and taken away. Cyclones can be considered as epitomes of centrifugal effect.Tobacco Industrial Machinery
AIR WASHERS Air Washers are utilized to clean the process air that contains undesired small and ventilable particles. After the washing process, the air that is released to atmosphere will be in the acceptable pollution level. Capacity of the Air Washing Unit can vary according to the system requirements.Tobacco Industrial Machinery
TIPPER MINI SILO WITH SHORT ADDBACK FEEDERTobacco Industrial Machinery
MINI SILO EXIT CHUTE2 way or 3 way chutes according to design requirements.Tobacco Industrial Machinery
SILO TO MAKER FEEDERTobacco Industrial Machinery
TIPPER – MINI SILO FEEDERTobacco Industrial Machinery
STACKERS / DE-STACKERSStackers are utilized to raise and stack the C48 boxes. They are designed as a chain driven and 2 or three C48 boxes can be raised at once.Tobacco Industrial Machinery
CF FILLING STATION The lamina packing line is designed for filling and packing of C48 boxes and/or BINs. Shuttle & Reversible Conveyor transfers tobacco to the first and second Filling & Compacting Stations installed at both ends of the conveyor with its shuttle structure and reversible operating mechanism.
• C48 box / BIN is filled up to a pre-defined value at the first filling and compacting station.
• The rest of C48 / BIN is filled at the final filling and compacting station. The filled tobacco is pressed with the pneumatic press system.
• The cut filler is pressed with pneumatic presses at the both first and second filling & compacting stations.
Tobacco Industrial Machinery
BINSThe construction of the bins is strengthened using electro-galvanized stainless steel and covered by the high-quality plywood for long-term use. Static electricity and dust collection are prevented by the hot pressed special layers on the plywood.Tobacco Industrial Machinery
MINI SILO Mini Silo can be used in a place of a feeder at the addback or Cutfiller area. It is utilized to prevent the fluctuation of the product poured by the tipper and transfers it to the following line. By moving of the belt and gear, chain and bar system mini silo conveys the product inside it to the doffers and the product which is homogenized while passing through the doffers is transferred to the following line.Tobacco Industrial Machinery
SILO UNITS Silos are manufactured according to the capacity of the process in order to collect, blend and short-term storage of the products like whole leaf-tobacco, cut lamina and stem. There are discharging palettes with spiral pinned or spiral piped structure located at the exit of the silos, which let tobacco leave the silo without being damaged. The surfaces which come into contact with the product are made up of CrNi material.Tobacco Industrial Machinery
BELT CONVEYOR WASHING EQUIPMENT Intended usage of the belt washing system is to remove the remaining waste from the tobacco after the casing and flavoring operations. For that purpose, the belt washing system is located under the band conveyor. Belt washing system is pushed up with the help of a pneumatic piston so that the band is provided to be in contact with the washing drum. All the equipment of belt washing designed as water tight with stainless steel material. The bearing group of water and air line equipment of belt washing is also made of steel plate and painted.Tobacco Industrial Machinery
CENTRAL DE-DUSTING SYSTEMS It is the system used to clean the dust that cannot be prevented and waste sources instead of mobile sweepers. It is composed of jet filter, cyclone, fan and pipework which reach to the dust sources. The length of the cleaning pipes determines the radius of the area to be cleaned. It means that the diameter of the cleaning area will be the twice of the pipe length, so the number of suction points will be determined. The power of the system is calculated by our experienced engineers according to the suction points, total line length and specifications of the required material to be cleaned.Tobacco Industrial Machinery
DIVERSION UNITSConveying directions of Boxes and bins are diverted.Tobacco Industrial Machinery
SIEVES / SIEVING CONVEYORS – Linear sieve conveyor is widely used for loosening and conveying the tobacco material such as cut-tobacco, tobacco leaves, lamina, cut-lamina, stem, cut-stem. It is auxiliary linking equipment between main equipment.
– Tailor made sieves for the Quality Control Labs,
– The shaky sieve that does the circular vibration while the material inside follows an elliptical orbit with the help of the angle of tray and the special mechanism. The pieces which are smaller than the sieve diameter are dropped to the lower part while the larger pieces stay above the sieve.
Tobacco Industrial Machinery
VIBRATORY CONVEYING Upon requirements, different designs are available.
– Oscillating armed systems,
– With Vibro motor vibrating conveyor commonly consists of vibrating source-vibrating motor, vibration generator supporting body, damping bearing, load-supporting base, related accessories kit, and so on.
Tobacco Industrial Machinery
ROLLER CONVEYORS The roller conveyors can be produced in different sizes with the roller diameters which are selected according to the needs. They can be sequential, chain driven directly coupled, belt driven or without drive. The rollers can be rubber or specific plastic coated according to the type of the process. They are usually used for transportation of boxed products.Tobacco Industrial Machinery
BAND CONVEYORS Flat Belt Conveyor
Troughed Belt Conveyor
Shuttle Conveyors
Tobacco Industrial Machinery
WEIGH BELT Weighing belt conveyor is used to generate a constant product flow and provide output control signals to downstream processing equipment. The system is composed of load cell, encoder, calculating device and conveying belt with adjustable speed. It makes the flow possible to be continuous or partial, varying on demand.
• Belt position is automatically adjusted by the help of sensors.
• The speed of the belt can be obtained in m/s unit using encoder located on weighing belt.
• The value is obtained via load cells from weighing belt and transferred to the PLC in kg unit.
• After the calculation is done using PID of the system and machinery parameters (values entered via OP) the amount of product passing through weighing belt can be found in kg/hr.
• Set value is sent to the PID, which will be used for dosing, via analog or Profibus. Belt speed varies according to the value obtained from PID, in order to control the amount of product carried. PID values can be sent to and external system via Profibus Dp or analog if required.
• All the alarms of the system can be accessed over OP. All operations of the system is done over OP. Remote control software for central HMI can be added as Profibus of Ethernet if required.
Tobacco Industrial Machinery
METERING BAND The product on the metering band is controlled by various sensors and in case of a need, tobacco is provided from the feeder. This ensures a continuous feeding of the product. Metering band is controlled by an inverter. There are sensors positioned on opposite sides.Tobacco Industrial Machinery
METERING TUBE The metering tube is provided with four photocells defining different level signals that can be used to control the speed of the feeding equipment. The target consists in keeping as constant as possible the level of the product ready available for the weigher inside the metering tube, with the product evenly distributed over the tube cross-sectional area.Tobacco Industrial Machinery
AUTO FEEDER Auto feeder is used to regulate the flow of tobacco and has a silo equipped with photocells where the product is stored. In order to convey the tobacco in the silo to the line, there is feeder having a doffer on it. In front of the feeder, metering tube is located at the exit chute of a feeder. Silo and feeder motors are kept under control by a speed control device. These motors are located on the metering tube and communicate by photocells continuously by sending the tobacco to the system with the same flow rate.Tobacco Industrial Machinery
TIPPER We are offering tippers that safely feed whole tobacco leaves and fine-cut tobacco into mini silos right before the feeder from BINs and C48 boxes by means of which tobacco is transferred.

In line with the requirements of Machinery Directive 2006/42/EC, the operator is protected against any risks of
occupational accidents throughout the whole process.
Tobacco Industrial Machinery
ADD BACK SYSTEMS Add Back Systems are utilized to feed the product automatically with a demanded flow rate. Add back Systems can be composed of;
– Tipper
– Auto-feeder
– Metering Tube
– Weight Belt
Tobacco Industrial Machinery
FLAVORING CYLINDERS Flavoring cylinders are utilized to flavor the tobacco by the flavors. Rotating speed of the cylinder is adjustable, and it can be manufactured as explosion proof to suit local legislation. Cleaning system of the cylinder is automatized and stirrer design can vary according to system demands. Wet scrubber can be also added to the system.Tobacco Industrial Machinery
ROTARY DRYERRotary Dryer is utilized to dry the product that flows inside in determined time and shell temperature by hot air. The chassis is made of St-37 and the cylinder / other parts in contact with a product are made of stainless steel. Size of the system varies according to capacity and product type.Tobacco Industrial Machinery
METAL DETECTING CONVEYOR The machine can identify and eliminate the metal particles existing in the stack tobacco without interrupting the continuous flow. The elimination is done by a pneumatically driven valve system. It can also be designed to identify the metal particles in boxes and eliminate the box from the process upon request. Non-related metal particles can vary from large ones, which can damage cutter, mill or similar machines, to small particles like cigarette pack foil, chippings, and wire pieces, which are not desirable to reach to the end user. To minimize the amount of rejected tobacco, multi-metal conveying systems can be designed.Tobacco Industrial Machinery
STRING REMOVER String Remover is utilized to catch the strings without interrupting the continuous tobacco flow due to two roller units equipped with hook and loop Velcro bands for an efficient and long lasting operation period and design can vary according to system requirements. Parts in contact with product is made of stainless material. Removal of string-shaped NTRMs, particularly jute string from lamina tobacco.
– Spare wing can be cleaned during process flow,
– No tobacco waste,
– Simple and effective,
– Very low noise emission,
– Low dust generation due to minimized falling height.
Tobacco Industrial Machinery
HEAVY PARTICLE SEPARATOR HPS is located immediately after the Direct Conditioning Casing Cylinders where it has successfully demonstrated the removal of undesired materials from the conditioned product stream. Tobacco collected from a vibratory conveyor is dropped into the HPS via transfer conveyor. The heavy particles in the tobacco fall to the ground by the help of a vortex separator whilst the others are taken out using tangential separator, and the process goes on.Tobacco Industrial Machinery
INVERT SUGAR HEATING OVENS It is the oven that is used for the preparation of the invert sugar before the casing application under the controlled oven conditions.
• Capacity: Top and bottom layers are loaded 4 drums fitted on Euro pallets
• Electrical cabinet: Mounted on the body of the machine
• Full-automated control system
Tobacco Industrial Machinery
KITCHENS AND RELATED EQUIPMENT Ranging from simple standalone casing tanks to fully automated complex kitchens, with full recipe and batch management systems.Tobacco Industrial Machinery
PORTABLE CASING TANKS Casing liquid used for the flavoring of the tobacco is stored in these portable tanks. Usually, two tanks are used in the same period – when one of them is in use other one is filled and when the one in use gets empty, full one is changed with the empty one by the quick coupling mechanism.Tobacco Industrial Machinery
CASING CYLINDERSPulverized casing liquid is impregnated by special spraying nozzles in the cylinder on the conditioned tobacco strips. The spraying application is realized under low air pressure and temperature. Cleaning system for piping between heated casing storage tanks and nozzles Discharge hood is cleaned by spray heads.Tobacco Industrial Machinery
DIRECT CONDITIONING CYLINDER FOR STEM LINE In the conditioning cylinder, the stems are heated with steam and moistened with water. Uniform stem conditioning is obtained in this moist, warm atmosphere via the special paddle arrangement.Tobacco Industrial Machinery
STEAM TUNNEL Used for even expansion and conditioning of a cut lamina and cut stems results in a large increase in filling power with cut tobacco and cut stem expansion. The steam tunnel is a versatile and reliable device for exposing the tobacco to a treatment with steam. The capacity range of the steam tunnel can vary up to 8,000 kg/h and for low capacity production, the steaming zones can be switched off. For the process, three options are available: Expansion of cut lamina and cut stems, conditioning of stems and steaming of strips and stems.Tobacco Industrial Machinery
DIRECT CONDITIONING CASING CYLINDER The objective of the DCCC is to heat, open, moisturize, and adding casing to the tobacco products to specified exit tobacco temperature and moisture targets, while ensuring sufficient resistance time to achieve 100% kill of all life stages of any insects that may be in the tobacco. Size of DCCCs can vary according to the capacity and are accessorized with palettes or needles, whose types can vary according to the tobacco type. The demanded moisture level can be provided with the use of hot air inlet and specially designed water-steam nozzles, which are located at the exit of the cylinder. The cleaning of the system is automatically done with the cleaning nozzles which are located at both entrance and exit of the cylinder. The body and exit of the cylinder are isolated with rock wool of 6mm thickness in order to reduce the condensation to the minimum. Capacity can vary between 1000 – 10000 kg/h.Tobacco Industrial Machinery
DIRECT CONDITIONING CYLINDER The objective of the DCC is to heat, open and moisturize the tobacco products to specified exit tobacco temperature and moisture targets, while ensuring sufficient resistance time to achieve 100% kill of all life stages of any insects that may be in the tobacco. Size of DCCs can vary according to the capacity and are accessorized with palettes or needles, whose types can vary according to the tobacco type. The demanded moisture level can be provided with the use of hot air inlet and specially designed water-steam nozzles, which are located at the exit of the cylinder. The cleaning of the system is automatically done with the cleaning nozzles which are located at both entrance and exit of the cylinder. The body and exit of the cylinder are isolated with rock wool of 6mm thickness in order to reduce the condensation to the minimum. Capacity can vary between 1000 – 10,000 kg/h.Tobacco Industrial Machinery
TOBACCO ROASTING AND DEHUMIDIFYING MACHINE In the cutting machine, it is necessary to moisten the tobacco in order to cut it with minimum quality loss. After cutting, tobacco needs to be dehumidified for long-term storage and packaging of tobacco.

Technicial Specifications:

The height of the machine is 130 cm, width is 120 cm, depth is 120 cm.

In the tobacco roasting and dehumidification machine, chrome boiler is used to prevent adverse conditions such as rust, color and taste.

List of those on the board:

1 selector switch
1 audible warning lamp
1 multi-function timer relay
1 motor driver

In the tobacco roasting and dehumidification machine, one triphase 0.37 KW quality and long life motor equipment was used.

It operates with 220v electrical energy, which is the mains standard, with the motor driver on the machine.
Tobacco Industrial Machinery
HOOKAH TOBACCO CUTTING MACHINE Hookah tobacco chopping machine can cut in desired dimensions in square and rectangular shape.
Thanks to the sharp cut, it increases the quality of the hookah tobacco.
There are 2 models, with and without conveyor system.
It can be easily integrated into conveyor factory lines.
Tobacco cutting dimensions are determined by the touch screen.
Dust formation in tobacco cutting is minimal.
The pallets that make the tobacco press are cleaned automatically with 2 roller brushes.
Control is done with PLC systems.
It provides maximum efficiency with minimum energy consumption.
It has occupational safety standards.
Cutting dimensions: It cuts in desired combinations between 4 mm x 4 mm and 20 mm x 20 mm.
Tobacco Industrial Machinery
MOLASSES TOBACCO MIXING MACHINE The purpose of this system is to produce the syrup required for hookah tobacco in equal weight without any touch.

Mixing system is available in sherbet silos.

Mixing ratios are made automatically in desired amount with touch screen.

Mixer boilers can be mixed at the desired temperature.

Hookah tobacco syrup can be stored at the desired temperature.

It transfers the sherbet to the tobacco mixers in the desired size.

Production can be made in desired capacities.

Heaters will be used to accelerate the mixture of hookah tobacco and aroma (sauce) and bring it to the proper temperature to ensure maximum absorption.

Hookah tobacco hold and mixer machine, whose design and technical analyzes are completed, will be manufactured from stainless steel material.
Tobacco Industrial Machinery
GRINDING MACHINE Sharpening machine is technically equipped for easy fixing of knives.
The linear movement of the grinding machine has a long-lasting and maintenance-free design against heavy working conditions thanks to the fiber slide on the induction shaft.
150 ” flat stone was used as the grinding stone of the machine.

Thanks to its user-friendly design, the cupstone change used in the grinding machine can be changed quickly and practically.
Sharpening machine is 120 cm in height, 100 cm in width and 80 cm in depth.
The wheel drive motor used in the grinding machine is equipped with 1.5KW motion drive motor, 0.37 KW high quality and long life motor equipment.
Sharpening motors work with mains standard 220v electrical energy.
Tobacco Industrial Machinery
TOBACCO CUTTING MACHINE Dimensions: Width 290 cm, Height 820 cm, Length 105 cm
Engine Power: 4KW
Weight: 750 KG
Capacity: 140-180 KG / H
Thickness: 0.4-4mm
Emf: 220 V
The chopping machine is controlled by PLC and programmed against adverse conditions caused by overload and blade blanking.
There are 2 roller brushes for pallet cleaning.
Tobacco Industrial Machinery
WRAPPING MACHINE Dimensions: Width (50 cm) – Length (70 cm) – Height (60 cm)
Carton Size: Width (30 cm) – Length (15 cm) – Height (15 cm)
Shipping Weight: 31kg
Peak power: 125 watts
Electrical Output: 120 VAC or 240 VAC
CE / TSE Compliant: Yes
Tobacco Industrial Machinery
SPECIAL CIGARETTE FILTERS Types of Cigarette Filter Rods

Variety of lengths and diameters of:
• Dual filters
• Triple filters
• Cavity filters
• Paper filters
• NWA (Non Wrapped Acetate)
• Capsule filters
• Flavoured filters (various flavours)
• Coloured filters
• Shaped filters
• Pop-Out stick
Tobacco Industrial Machinery
CHARCOAL FILTER Charcoal cigarette filter rods naturally effects absorbing of the cigarette. Coconut of particles are activated filter with integrated that give a good taste to smoke. Usage of activated carbon depends on filter length, meanwhile it can also be combined with different length, diameters and pressure drop.Tobacco Industrial Machinery
RECESSED FILTER Recessed cigarette filter rods is combination of mono acetate and filter with active carbon (Charcoal). It can be produced upon customer needs within the following intervals:

Filter rod length: 60 –150 mm.
Filter rod diameter: 5.0 – 9.0 mm.
Charcoal content: up to 90 mg/cm3.
Tobacco Industrial Machinery
ROLL YOUR OWN CIGARETTE FILTERCigarette Filter Rods- The pressure drop variety suits every kind of tobacco and a good smoking taste.Tobacco Industrial Machinery
SLIM CIGARETTE FILTER ROD Production of slim and super slim cigarette filters depend upon customer choice of pressure drop.
Tobacco Industrial Machinery
MONO ACETATE CIGARETTE FILTER ROD The Cigarette Filter Rods can be produced upon customer needs with different PD, ventilation and diameter. Rod lengths from 60 to 150 mm and diameters from 4.6 to 9.0 mm are available. This acetate tow can be colored.
Tobacco Industrial Machinery
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