TOBACCO PRIMARY PROCESSING MACHINE CATALOG
Enquire for more info/price/purchase options new/rebuilt/non brand options from Comas primary processing machines Hauni Primary Processing machines and Molins Primary Processing machines. Including stem flattener, tobacco cutters, laminar conditioner.
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| Machine Name | Description | Industry |
|---|---|---|
| MACHINERY GUARD & SAFETY IMPROVEMENT | We assess the risks in using both a new machine to be designed and the existing ones so as to eliminate possible hazards to a minimum and thus protect workers against work-related accidents. | Tobacco Industrial Machinery |
| CHARCOAL DEDUSTING SYSTEMS | We provide de-dusting systems, in conformance with the ATEX Directive, to collect the dust particles falling off the charcoal filter manufacturing machinery at cigarette filter making plants. The piping system and casing of the filter are earthed. Spark detectors, explosion vents and fire extinguishers are also integrated into the system to make it safer in case of an explosion. So, our systems are totally explosion-proof and fire-proof. | Tobacco Industrial Machinery |
| TRIACETIN & GLUE DISTRIBUTION SYSTEMS | We provide Triacetin Distribution Systems to deliver fluids like triacetin and glue to both cigarette makers and cigarette filter machinery from a single point. The advantage of this system is that both the traffic at the production site is reduced and the flow of the fluids can be traced. | Tobacco Industrial Machinery |
| CIGARETTE MAKER DEDUSTING SYSTEMS | We provide de-dusting systems for your cigarette maker machinery of different brands with different capacities. | Tobacco Industrial Machinery |
| CUT FILLER FEEDING SYSTEMS | We provide tobacco feeding systems for your cigarette makers and feeding machinery of different brands with different capacities. | Tobacco Industrial Machinery |
| AUTOMATED BIN TIPPING SYSTEMS | Considering the customer’s needs and the physical layout of the facility, we provide designs and manufactures fully-automated bin tipping systems with movable tippers and handling systems. This system has barcode technology, so it is easy to trace production and transfer the bins from one point to another inside the factory safely. In addition, as the system is fully-automated, fewer workers are needed. This brings two advantages. Firstly, the forklift traffic inside the factory gets lighter, so safer. Secondly, as there are fewer workers at the facility, labour cost would automatically go down. | Tobacco Industrial Machinery |
| BLEND SELECTOR | Considering the customer’s special needs, we provide blend selectors that enable changing a variety of blends in the feeding lines that sit on a specially designed platform between feeders and makers easily and in a risk-free way for several different feeder&maker arrangements. A Blend Selector, which also allows the operator to trace the process comfortably, makes it possible to manufacture with minimum production error. | Tobacco Industrial Machinery |
| CENTRAL VACUUM CLEANING SYSTEMS | Fully-automated and energy-saving CVC systems clean very small dust particles off a production site at a factory using an extremely powerful vacuum system. This system, which is able to do the cleaning at different spots simultaneously, operates irrespective of the principle of running on a fixed vacuum pressure unit. The dust particles collected from the floor can be recycled later if it is appropriate to do so. Central Vacuum Cleaning Systems can also be designed in a different way to be used at charcoal filter cigarette production area. | Tobacco Industrial Machinery |
| TOBACCO CASING & FLAVOURING SOLUTIONS | In order to flavor tobacco, raw materials of various aroma and different viscosity are brought to cigarette factories in drums. So as to add them to the tobacco as instructed on the recipe, cigarette factories need special casing and flavouring preparation kitchens. | Tobacco Industrial Machinery |
| DEDUSTING SYSTEMS | We complete jet pulse filter system required to transfer tobacco throughout the primary process. | Tobacco Industrial Machinery |
| DRAINAGE SYSTEMS | In order to drain the dirty wash water used for cleaning purposes at factories without problems, we provide self-tilted, modular, subsurface drainage systems and drainage grids made of stainless steel. | Tobacco Industrial Machinery |
| GLUE REMOVAL ROOM | We provide glue tanks to convey the glue from IBC tanks, in which the glue is originally brought to a cigarette factory, to cigarette making machines. | Tobacco Industrial Machinery |
| TRANSPARENT TOW CABINETS | While feeding cigarette filter tows into a cigarette filter making machine, the tow feeding machine causes a considerable amount of dust particles to rise into the air. To prevent the dust cloud from making the production site dirty, we provide transparent, solid, carbon fiber cabinets to cover the tow feeding machine. | Tobacco Industrial Machinery |
| TAILOR-MADE ALUMINUM STAIRCASE | We provide lightweight aluminum staircases of various heights so that the operators and maintenance workers can access the machinery at the production site fast and easily. | Tobacco Industrial Machinery |
| MAKER & PACKER OPERATOR’S DESK | So as to enable the operator to run maker and packer machines in an uninterrupted fashion, we provide customized desks on which the operator can keep his hand tools, equipment and apparatus together neatly. | Tobacco Industrial Machinery |
| GLUE TANK | We provide glue tanks to convey the glue from IBC tanks, in which the glue is originally brought to a cigarette factory, to cigarette making machines. | Tobacco Industrial Machinery |
| MOBILE JET PULSE FILTER UNIT | Mobile Jet Pulse Filter, which is very easy to move around, can be operated at any point at a cigarette production site. It is connected to just one cigarette maker from which both de-dusting and tobacco feeding operations can be performed simultaneously. | Tobacco Industrial Machinery |
| DEDUSTING PIPEWORKS | Flanges and dedusting pipeworks are used in almost every industry. We provide those in a gas-tight welded fashion, using both stainless steel and carbon steel with powder coating in keeping with the world standards. | Tobacco Industrial Machinery |
| SCREW CONVEYORS | We provide custom-designed screw conveyors to carry whole leaf tobacco and fine-cut tobacco. | Tobacco Industrial Machinery |
| VIBRATING CONVEYOR | We provide vibrating conveyors to be used for both transferring whole leaf tobacco and fine-cut tobacco, and screening purposes. | Tobacco Industrial Machinery |
| ROLLER CONVEYOR | We provide roller conveyors to transfer the finished products on the pallets, and also to move C48 boxes and BINs easily and safely at the production site. | Tobacco Industrial Machinery |
| BELT CONVEYOR | We provide custom-designed belt conveyors to carry whole leaf tobacco and fine-cut tobacco. | Tobacco Industrial Machinery |
| ADD-BACK CONVEYORS | We provide add-back conveyors that feed the smaller tobacco particles that are reclaimed from rejected cigarettes and defective packs of cigarettes into cigarette making machines at pre-determined points once they are recovered. | Tobacco Industrial Machinery |
| TOBACCO RECLAIMING IMPROVEMENT MACHINE | A common problem in tobacco industry is yield loss due to the significant amount of fine-cut tobacco that is trapped inside defective cigarettes. Although most Tobacco Reclaim Machine selling companies claim to produce a solution to recover that loss, unfortunately they cannot meet the pre-committed machine efficiency, thus still causing a considerable loss in output. We offer a secondary improvement system to recover the fine-cut tobacco lost even after the primary reclaiming process. With this Tobacco Reclaiming Improvement machine that we both design and manufacture, we are able to decrease the loss in yield down to 1%. | Tobacco Industrial Machinery |
| TIPPER | We are offering tippers that safely feed whole tobacco leaves and fine-cut tobacco into mini silos right before the feeder from BINs and C48 boxes by means of which tobacco is transferred. In line with the requirements of Machinery Directive 2006/42/EC, the operator is protected against any risks of occupational accidents throughout the whole process. | Tobacco Industrial Machinery |
| TOBACCO UTILITION SYSTEM | It separates all of the tobacco and dust that goes to the central vacuum line (99.9%). It recycles tobacco between 1.5% and 4% depending on the tobacco mixture and machine condition. It has a positive effect on cigarette quality parameters. It does not require maintenance. There is no need for periodic spare parts replacement. It can be applied to all cigarette making machines. It does not stop, adjust or interrupt the cigarette making machine. The installation is completed within 3 days with running and testing. | Tobacco Industrial Machinery |
| CIGARETTE PAPER BANDROL MACHINERY | Working Speed (MAX): 90 boxes / minute Box Width (MAX): 215 mm Box Depth (MAX): 90 mm Box Height (MAX): 90 mm Air Pressure: 6 Bar Electricity: 380 Volt, 50 Hz, 5 kw / h Weight: 780 kg Dimensions: 2630 mm width, 2708 mm length, 2204 mm height | Tobacco Industrial Machinery |
| HOOKAH TOBACCO STAMPER MACHINE | Technicial Specifications Working Speed (MAX): 90 boxes / minute Box Width (MAX): 300 mm Box Depth (MAX): 300 mm Box Height (MAX): 100 mm Air Pressure: 6 Bar Electricity: 380 Volt, 50 Hz, 5 kw / h Weight: 720 kg Dimensions: 3418 mm width, 1645 mm length, 2157 mm height | Tobacco Industrial Machinery |
| FULLY AUTOMATIC MOLASSES POUCH DOSİNG & PACKING LINE | The HSES (Horizontal Screw Extrusion System) automatically transfers prepared Hookah Tobacco from the mixer tank to the Square shaped nozzle exit, cut it as Rectangular Shaped molds between 50-1000 gr and automatically transfer it to the inverse horizontal flowwrap packaging machine which provides tightly sealed pouches. Grammage Control device (Check-Weigher) can also be installed if desired at the output of the line which also works fully synchronized with the whole system. • All Control System is provided with Omron brand PLC 7’’ touch screen. • Screw filling system is Servo Motor driven and controlled on the screen. • Mixer system has two mixing heads and is controlled by speed driven Motor – Gearbox. • Disassembling & cleaning the screw extruder can be done very easily. • All body, surfaces and fittings are made of 304 quality stainless steel. • Format change on the flow-wrap packaging machine also very practical. Pouches with different volumes of 50 – 1000 gr can be adjusted very easily. | Tobacco Industrial Machinery |
| BIG CELLOPHANE WRAPPING MACHINE | The machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position 1500 Mm Loading band Stainless bonnet and chassis will not take package if there is no product Horizontal package drawing group Round profiled opening indent There will be an Opening Band and Release System Easy bobbin change Moulding Unit which makes regular lapping Control with Plc’s help Sensitive Heat Control Fully mechanical working system 7” Colored touch screen (Omron) The noise of the motor and the other electrical devices has been minimized The machine will be in accordance with work safety rules and there will be Emergency Switches and Protection Lid on the moving parts The temperature will be controlled from touch screen Plexy Glass Protection Cabin Electronical Material will be Omron brand Switchgear Materials will be Schneider brand Pneumatic Materials will be Smc (Japan) brand Ac Engine, Neri Motori Italian brand Reductor Varvel Italian brand Capacity : 20-40 Box/Min Installed Power : 2,25 kW Measure : 2000*1100*1800 mm Weight : 900 kg | Tobacco Industrial Machinery |
| TENFOLD CARTONING MACHINE | The machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position Envelope-type cellophaned boxes will be rotated 90 degrees Cellophaned boxes will be double-layered with pneumatic material Open boxes will be taken by vacuumed arm Ac Engine will be positioned by drive towers Double-layered products will put into the box by machine’s pushing arm The pushing arm is Ac engine and speed controlled The lapping of the ready boxes will be done by pneumatic pistons. Side flaps will be glued with hot glue. Hot glue spraying system (Robatech) The ready boxes will be directed to cellophane band Stainless chassis and bonnet parts Adjustable speed entry band 7“ Colored Touch Screen – Moving Operator Arm Pneumatic Materials will be Smc (Japan) brand Plexy Glass Covers The machine will be in accordance with work safety rules and there will be Emergency Swtiches and Protection Lid on the moving parts. Rejected System for problems at entry Ac Engine, Neri Motori Italian brand Reductor Varvel Italian brand Capacity : 12-15 Box/Min Installed Power : 1,35 kW Measure : 1600*1200*1600 mm Weight : 900 kg | Tobacco Industrial Machinery |
| CELLOPHANE WRAPPING MACHINE | The machine is designed to package square or rectangle products. The machine’s base frame has been made from stainless steel and aluminum. Single, in-train or upright products gets packed as groups. Can be attached to a line with a feeding system working serially. Product sensor works as the product comes. If there is no product, the machine waits for the product to come and then continues to work. The machine can work with printed or printless packaging. It will be produced from aluminum body 7” Colored Touch Screen ( Omron ) Max Capacity 120 – 150 per/min. Sensitive Heat Control Pneumatic Materials will be Smc (Japan) brand The heat can be controlled from touch screen The heaters are controlled with Ssr (Omron) Product lapping with Drum system Round opening indent Flap folding unit makes perfect lapping at high speed Speed and heat controls can be adjusted Packaging machine works without stopping Fully mechanic working system Feeding band’s speed can be adjusted Ability to change bobbin easily Ergonomic, moving operatör panel The machine will work for the box given as specimen The noise of the motor and the other electrical devices has been minimized The machine will be in accordance with work safety rules and there will be Emergency Switches and Protection Lid on the moving parts. Translucent non-fragile lids will be used for Protection Lids Plc and Switchgear Materials of the Omron brand will be used. There will be a opening band and releasing system The Operator Panel will be movable and ergonomic. Ac Engine, Neri Motori Italian brand Reductor Varvel Italian brand Capacity : 120-150 Per/Min Installed Power : 1,57 kW Measure : 1400*1550*1600 mm Weight : 1500 kg | Tobacco Industrial Machinery |
| AUTOMATIC BOXING MACHINE | The machine’s base frame has been made from aluminum. All the surfaces in touch with the product are made from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position 7“ Colored Touch Screen – Moving Operator Arm Stainless chassis and Bonnet Parts Ac Engine Box Feeding Unit Servo Engine (Omron) Vacuum Box Picking-up Group Servo Engine (Omron) Box Positioning Group Servo Engine (Omron) Product Placement Valve Nj System Electronic Control System Empty Box Removing System Mechanical Product Filling System Capacity Max 120 – 150 Per Minute Automatic Stop when Product is jammed Mechanical Flap Closing System Back Flap is glued with hot glue Hot Glue Spraying System (Robatech) Side Press Bands of the Box on the way out Plexy Glass Covering No filling – No box feature Syncronized working with Horizontal Packing and Camera Control and Product Rejected System in case of an error with flap closing of he boxes The machine will be working with Fixed Box Measurements Electronics will be matched via Plc Nj System (0mr0n) Motion Control System The noise of the motor and the other electrical devices has been minimized Safety Switches and Emergency Stop Buttons when it’s necessary Empty Box Removal System Pneumatic Materials will be Smc (Japan) brand Ac Engine Speed Adjustment – Omron Main Engine Servo (Omron) High Precision Reductor Note: The boxes will be produced by taking the 4 folding machine and product line into account. Capacity : 120-150 Per/Min Installed Power : 3,3 kW Measure : 4200*1500*1500 mm Weight : 2000 kg | Tobacco Industrial Machinery |
| HORIZONTAL PACKING MACHINE | The machine’s base frame has been made from stainless steel and aluminum. The surface which the goods makes contact before packaging, has been manufactured from stainless steel. Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position Reverse Bonding Group Main Drive will be Servo Engine Controlled (Omron) The Machine will work in sync with Box Filling Machine The Disc group moving up and down will be controlled from the Touch Screen 7“ Colored Touch Screen – Moving Operator Arm Automatic Product Calling System which stores the Product Packaging Informations Complete Electronic Parts and Switchgear Materials Omron Capacity 120 – 150 Per / Minute Jaw (Claw) Group is Servo Engine Controlled (Omron) Tobacco Cutting Group is Servo Engine Controlled (Omron) Package Releasing Group is Servo Engine Controlled (Omron) Package Drawing Group is Servo Engine Controlled (Omron) Plc Control System Omron Nj System (0mr0n) Motion Control System Product size adjustment is made by Servo Engine control Bonding Unit will be on the top side Upper bonding discs will be three group The screen will have position adjusting in order to control Filling Part Zigzag Blade There will be a Moving band for easy product pass There will be a Double Jaw (Claw) Will work with 50 Gr The heat can be controlled from touch screen The heaters are controlled with Ssr (Omron) The machine is Double bobbin loaded Serial Bobbin Change The noise of the motor and the other electrical devices has been minimized Adjusted Axe Servo controlled Break system provides regular paper flow Emergency Stop and Deadman’s switch for user safety when it’s necessary Plexy protection on Jaw (Claw) Wrappage sitcks with heat Opp – Pe Laminated Material Ac Engine Speed adjustment – Omron Main Engine Servo (Omron) High Precision Reductor Capacity : 120-150 Per/Min Installed Power : 3,12 kW Measure : 2500*1000*1800 mm Weight : 1800 kg | Tobacco Industrial Machinery |
| MOLASSES FILLING UNIT | The machine’s base frame has been made from stainless steel and aluminum. All the surfaces in touch with the product are made from stainless steel (304 Quality). Closing design for easy and full cleaning, Excessive load resistant base frame system with cart stand for easy setup, Excessive load resistant adjustable frame system for fixed position The Machine will be produced from stainless material (304 Quality) Easy Cleaning 300 Kg Product Tank Mixer From Inside Duct 120 – 150 per minute , for 50 Gr Product ± % 5 Grammage Precision Grammage Setting From Horizontal Packaging Screen Product Compressing with Vacuum Pump 25 M³ Pe Product Filling Unit Packing Machine will be matched via Plc Nj System (0mr0n) Motion Control System Indicator for Adjusting the Vacuum Gauge Vacuum Regulator Valve Easily Adjustable Filling Pipe Ac Motor Speed Regulation – Omron Main Engine Servo 4 Kw (Omron) Main Engine Servo 4 Kw High Precision Reductor Capacity : 120-150 Per/Min Installed Power : 5,5 kW Measure : 1200*1100*2150 mm Weight : 800 kg | Tobacco Industrial Machinery |
| TOBACCO GAIN FROM MAKER DE-DUSTING SYSTEM | Tobacco Gain From Maker De-dusting System | Tobacco Industrial Machinery |
| CIGARETTE PACK TOBACCO RECLAIMER | Market return cigarette packs and non-deformed packer rejected packs are cut (6000 packs/h) and cigarette sticks are separated into Tobacco to be ready for add-back and NTRM. Machine is in operation and Research and Development activities are going on it. | Tobacco Industrial Machinery |
| AFTER RIPPER TOBACCO GAIN | Reclaiming the tobacco particles at the filter / cigarette rod attachment section after ripper. | Tobacco Industrial Machinery |
| SHISHA LINE KITCHEN AND MIXING | Tobacco Industrial Machinery | |
| SHISHA LINE FEEDING AND CUTTING | Shisha Line Feeding and Cutting | Tobacco Industrial Machinery |
| SEMI – AUTOMATIC POUCH PACKER | 25 g – 40 g – 100 g/pouch semi-automatic packers | Tobacco Industrial Machinery |
| STEM EXPANSION SYSTEM | Stem is conditioned in first zone by high-rate heat and mass transfer, thereafter jet streams have got high velocity, which creates an ultra vacuum. Fluid molecules exert pressure to stem’s cell membrane to enlarge its structure. “SES” provides enhanced expansion rate in comparison with its equivalents. | Tobacco Industrial Machinery |
| FLATTENER | The filling power gain is related to the roller gap, Scrapers are installed for cleaning during operation, Choke-up monitoring by through-scan photosensor at infeed, Rollers can be wetted via steam/water nozzles to clean them further, Roller gap is adjusted via fine-pitch adjuster screws,(0.1mm sensitivity) Rollers mounted on self-aligning roller bearings with motors with torque arm support, The roller position is obtained by springs and hydraulically respectively and thus protected against damage, Optional grinding unit is available for grinding the rollers. | Tobacco Industrial Machinery |
| CONTROL PANELS | To allow the installer to properly install the panel in accordance to the national electrical code and other codes, electrical ratings and instructions are to be clearly explained on the panel. Installation can be completed in two ways: in an enclosure as “enclosed type” equipment, or arranged onto a mounting panel as “open type” equipment. For open type equipment, the assembly is installed in an enclosure or at the installation site. | Tobacco Industrial Machinery |
| AUTOMATION | By using our standard solutions or implementation to customer specific requirements, our design engineers provide best solutions for automating individual machines or lines. Consistent system procedures and management of all jobs of all types and sizes. We have elaborated many solutions for field automation, SCADA systems and Batch Management Systems. | Tobacco Industrial Machinery |
| CENTRAL CLEANING SYSTEMS | It is the system used to clean the dust that cannot be prevented and waste sources instead of mobile sweepers. It is composed of jet filter, cyclone, fan and pipework which reach to the dust sources. The length of the cleaning pipes determines the radius of the area to be cleaned. It means that the diameter of the cleaning area will be the twice of the pipe length, so the number of suction points will be determined. The power of the system is calculated by our experienced engineers according to the suction points, total line length and specifications of the required material to be cleaned. | Tobacco Industrial Machinery |
| CYCLONES | Cyclones are utilized to clean the granules and rasping undesired particles in the air, the particles that moves along the cylindrical form of the cyclone for 180° and falls down to air lock or a storage section and taken away. Cyclones can be considered as epitomes of centrifugal effect. | Tobacco Industrial Machinery |
| AIR WASHERS | Air Washers are utilized to clean the process air that contains undesired small and ventilable particles. After the washing process, the air that is released to atmosphere will be in the acceptable pollution level. Capacity of the Air Washing Unit can vary according to the system requirements. | Tobacco Industrial Machinery |
| TIPPER MINI SILO WITH SHORT ADDBACK FEEDER | Tobacco Industrial Machinery | |
| MINI SILO EXIT CHUTE | 2 way or 3 way chutes according to design requirements. | Tobacco Industrial Machinery |
| SILO TO MAKER FEEDER | Tobacco Industrial Machinery | |
| TIPPER – MINI SILO FEEDER | Tobacco Industrial Machinery | |
| STACKERS / DE-STACKERS | Stackers are utilized to raise and stack the C48 boxes. They are designed as a chain driven and 2 or three C48 boxes can be raised at once. | Tobacco Industrial Machinery |
| CF FILLING STATION | The lamina packing line is designed for filling and packing of C48 boxes and/or BINs. Shuttle & Reversible Conveyor transfers tobacco to the first and second Filling & Compacting Stations installed at both ends of the conveyor with its shuttle structure and reversible operating mechanism. • C48 box / BIN is filled up to a pre-defined value at the first filling and compacting station. • The rest of C48 / BIN is filled at the final filling and compacting station. The filled tobacco is pressed with the pneumatic press system. • The cut filler is pressed with pneumatic presses at the both first and second filling & compacting stations. | Tobacco Industrial Machinery |
| BINS | The construction of the bins is strengthened using electro-galvanized stainless steel and covered by the high-quality plywood for long-term use. Static electricity and dust collection are prevented by the hot pressed special layers on the plywood. | Tobacco Industrial Machinery |
| MINI SILO | Mini Silo can be used in a place of a feeder at the addback or Cutfiller area. It is utilized to prevent the fluctuation of the product poured by the tipper and transfers it to the following line. By moving of the belt and gear, chain and bar system mini silo conveys the product inside it to the doffers and the product which is homogenized while passing through the doffers is transferred to the following line. | Tobacco Industrial Machinery |
| SILO UNITS | Silos are manufactured according to the capacity of the process in order to collect, blend and short-term storage of the products like whole leaf-tobacco, cut lamina and stem. There are discharging palettes with spiral pinned or spiral piped structure located at the exit of the silos, which let tobacco leave the silo without being damaged. The surfaces which come into contact with the product are made up of CrNi material. | Tobacco Industrial Machinery |
| BELT CONVEYOR WASHING EQUIPMENT | Intended usage of the belt washing system is to remove the remaining waste from the tobacco after the casing and flavoring operations. For that purpose, the belt washing system is located under the band conveyor. Belt washing system is pushed up with the help of a pneumatic piston so that the band is provided to be in contact with the washing drum. All the equipment of belt washing designed as water tight with stainless steel material. The bearing group of water and air line equipment of belt washing is also made of steel plate and painted. | Tobacco Industrial Machinery |
| CENTRAL DE-DUSTING SYSTEMS | It is the system used to clean the dust that cannot be prevented and waste sources instead of mobile sweepers. It is composed of jet filter, cyclone, fan and pipework which reach to the dust sources. The length of the cleaning pipes determines the radius of the area to be cleaned. It means that the diameter of the cleaning area will be the twice of the pipe length, so the number of suction points will be determined. The power of the system is calculated by our experienced engineers according to the suction points, total line length and specifications of the required material to be cleaned. | Tobacco Industrial Machinery |
| DIVERSION UNITS | Conveying directions of Boxes and bins are diverted. | Tobacco Industrial Machinery |
| SIEVES / SIEVING CONVEYORS | – Linear sieve conveyor is widely used for loosening and conveying the tobacco material such as cut-tobacco, tobacco leaves, lamina, cut-lamina, stem, cut-stem. It is auxiliary linking equipment between main equipment. – Tailor made sieves for the Quality Control Labs, – The shaky sieve that does the circular vibration while the material inside follows an elliptical orbit with the help of the angle of tray and the special mechanism. The pieces which are smaller than the sieve diameter are dropped to the lower part while the larger pieces stay above the sieve. | Tobacco Industrial Machinery |
| VIBRATORY CONVEYING | Upon requirements, different designs are available. – Oscillating armed systems, – With Vibro motor vibrating conveyor commonly consists of vibrating source-vibrating motor, vibration generator supporting body, damping bearing, load-supporting base, related accessories kit, and so on. | Tobacco Industrial Machinery |
| ROLLER CONVEYORS | The roller conveyors can be produced in different sizes with the roller diameters which are selected according to the needs. They can be sequential, chain driven directly coupled, belt driven or without drive. The rollers can be rubber or specific plastic coated according to the type of the process. They are usually used for transportation of boxed products. | Tobacco Industrial Machinery |
| BAND CONVEYORS | Flat Belt Conveyor Troughed Belt Conveyor Shuttle Conveyors | Tobacco Industrial Machinery |
| WEIGH BELT | Weighing belt conveyor is used to generate a constant product flow and provide output control signals to downstream processing equipment. The system is composed of load cell, encoder, calculating device and conveying belt with adjustable speed. It makes the flow possible to be continuous or partial, varying on demand. • Belt position is automatically adjusted by the help of sensors. • The speed of the belt can be obtained in m/s unit using encoder located on weighing belt. • The value is obtained via load cells from weighing belt and transferred to the PLC in kg unit. • After the calculation is done using PID of the system and machinery parameters (values entered via OP) the amount of product passing through weighing belt can be found in kg/hr. • Set value is sent to the PID, which will be used for dosing, via analog or Profibus. Belt speed varies according to the value obtained from PID, in order to control the amount of product carried. PID values can be sent to and external system via Profibus Dp or analog if required. • All the alarms of the system can be accessed over OP. All operations of the system is done over OP. Remote control software for central HMI can be added as Profibus of Ethernet if required. | Tobacco Industrial Machinery |
| METERING BAND | The product on the metering band is controlled by various sensors and in case of a need, tobacco is provided from the feeder. This ensures a continuous feeding of the product. Metering band is controlled by an inverter. There are sensors positioned on opposite sides. | Tobacco Industrial Machinery |
| METERING TUBE | The metering tube is provided with four photocells defining different level signals that can be used to control the speed of the feeding equipment. The target consists in keeping as constant as possible the level of the product ready available for the weigher inside the metering tube, with the product evenly distributed over the tube cross-sectional area. | Tobacco Industrial Machinery |
| AUTO FEEDER | Auto feeder is used to regulate the flow of tobacco and has a silo equipped with photocells where the product is stored. In order to convey the tobacco in the silo to the line, there is feeder having a doffer on it. In front of the feeder, metering tube is located at the exit chute of a feeder. Silo and feeder motors are kept under control by a speed control device. These motors are located on the metering tube and communicate by photocells continuously by sending the tobacco to the system with the same flow rate. | Tobacco Industrial Machinery |
| TIPPER | We are offering tippers that safely feed whole tobacco leaves and fine-cut tobacco into mini silos right before the feeder from BINs and C48 boxes by means of which tobacco is transferred. In line with the requirements of Machinery Directive 2006/42/EC, the operator is protected against any risks of occupational accidents throughout the whole process. | Tobacco Industrial Machinery |
| ADD BACK SYSTEMS | Add Back Systems are utilized to feed the product automatically with a demanded flow rate. Add back Systems can be composed of; – Tipper – Auto-feeder – Metering Tube – Weight Belt | Tobacco Industrial Machinery |
| FLAVORING CYLINDERS | Flavoring cylinders are utilized to flavor the tobacco by the flavors. Rotating speed of the cylinder is adjustable, and it can be manufactured as explosion proof to suit local legislation. Cleaning system of the cylinder is automatized and stirrer design can vary according to system demands. Wet scrubber can be also added to the system. | Tobacco Industrial Machinery |
| ROTARY DRYER | Rotary Dryer is utilized to dry the product that flows inside in determined time and shell temperature by hot air. The chassis is made of St-37 and the cylinder / other parts in contact with a product are made of stainless steel. Size of the system varies according to capacity and product type. | Tobacco Industrial Machinery |
| METAL DETECTING CONVEYOR | The machine can identify and eliminate the metal particles existing in the stack tobacco without interrupting the continuous flow. The elimination is done by a pneumatically driven valve system. It can also be designed to identify the metal particles in boxes and eliminate the box from the process upon request. Non-related metal particles can vary from large ones, which can damage cutter, mill or similar machines, to small particles like cigarette pack foil, chippings, and wire pieces, which are not desirable to reach to the end user. To minimize the amount of rejected tobacco, multi-metal conveying systems can be designed. | Tobacco Industrial Machinery |
| STRING REMOVER | String Remover is utilized to catch the strings without interrupting the continuous tobacco flow due to two roller units equipped with hook and loop Velcro bands for an efficient and long lasting operation period and design can vary according to system requirements. Parts in contact with product is made of stainless material. Removal of string-shaped NTRMs, particularly jute string from lamina tobacco. – Spare wing can be cleaned during process flow, – No tobacco waste, – Simple and effective, – Very low noise emission, – Low dust generation due to minimized falling height. | Tobacco Industrial Machinery |
| HEAVY PARTICLE SEPARATOR | HPS is located immediately after the Direct Conditioning Casing Cylinders where it has successfully demonstrated the removal of undesired materials from the conditioned product stream. Tobacco collected from a vibratory conveyor is dropped into the HPS via transfer conveyor. The heavy particles in the tobacco fall to the ground by the help of a vortex separator whilst the others are taken out using tangential separator, and the process goes on. | Tobacco Industrial Machinery |
| INVERT SUGAR HEATING OVENS | It is the oven that is used for the preparation of the invert sugar before the casing application under the controlled oven conditions. • Capacity: Top and bottom layers are loaded 4 drums fitted on Euro pallets • Electrical cabinet: Mounted on the body of the machine • Full-automated control system | Tobacco Industrial Machinery |
| KITCHENS AND RELATED EQUIPMENT | Ranging from simple standalone casing tanks to fully automated complex kitchens, with full recipe and batch management systems. | Tobacco Industrial Machinery |
| PORTABLE CASING TANKS | Casing liquid used for the flavoring of the tobacco is stored in these portable tanks. Usually, two tanks are used in the same period – when one of them is in use other one is filled and when the one in use gets empty, full one is changed with the empty one by the quick coupling mechanism. | Tobacco Industrial Machinery |
| CASING CYLINDERS | Pulverized casing liquid is impregnated by special spraying nozzles in the cylinder on the conditioned tobacco strips. The spraying application is realized under low air pressure and temperature. Cleaning system for piping between heated casing storage tanks and nozzles Discharge hood is cleaned by spray heads. | Tobacco Industrial Machinery |
| DIRECT CONDITIONING CYLINDER FOR STEM LINE | In the conditioning cylinder, the stems are heated with steam and moistened with water. Uniform stem conditioning is obtained in this moist, warm atmosphere via the special paddle arrangement. | Tobacco Industrial Machinery |
| STEAM TUNNEL | Used for even expansion and conditioning of a cut lamina and cut stems results in a large increase in filling power with cut tobacco and cut stem expansion. The steam tunnel is a versatile and reliable device for exposing the tobacco to a treatment with steam. The capacity range of the steam tunnel can vary up to 8,000 kg/h and for low capacity production, the steaming zones can be switched off. For the process, three options are available: Expansion of cut lamina and cut stems, conditioning of stems and steaming of strips and stems. | Tobacco Industrial Machinery |
| DIRECT CONDITIONING CASING CYLINDER | The objective of the DCCC is to heat, open, moisturize, and adding casing to the tobacco products to specified exit tobacco temperature and moisture targets, while ensuring sufficient resistance time to achieve 100% kill of all life stages of any insects that may be in the tobacco. Size of DCCCs can vary according to the capacity and are accessorized with palettes or needles, whose types can vary according to the tobacco type. The demanded moisture level can be provided with the use of hot air inlet and specially designed water-steam nozzles, which are located at the exit of the cylinder. The cleaning of the system is automatically done with the cleaning nozzles which are located at both entrance and exit of the cylinder. The body and exit of the cylinder are isolated with rock wool of 6mm thickness in order to reduce the condensation to the minimum. Capacity can vary between 1000 – 10000 kg/h. | Tobacco Industrial Machinery |
| DIRECT CONDITIONING CYLINDER | The objective of the DCC is to heat, open and moisturize the tobacco products to specified exit tobacco temperature and moisture targets, while ensuring sufficient resistance time to achieve 100% kill of all life stages of any insects that may be in the tobacco. Size of DCCs can vary according to the capacity and are accessorized with palettes or needles, whose types can vary according to the tobacco type. The demanded moisture level can be provided with the use of hot air inlet and specially designed water-steam nozzles, which are located at the exit of the cylinder. The cleaning of the system is automatically done with the cleaning nozzles which are located at both entrance and exit of the cylinder. The body and exit of the cylinder are isolated with rock wool of 6mm thickness in order to reduce the condensation to the minimum. Capacity can vary between 1000 – 10,000 kg/h. | Tobacco Industrial Machinery |
| TOBACCO ROASTING AND DEHUMIDIFYING MACHINE | In the cutting machine, it is necessary to moisten the tobacco in order to cut it with minimum quality loss. After cutting, tobacco needs to be dehumidified for long-term storage and packaging of tobacco. Technicial Specifications: The height of the machine is 130 cm, width is 120 cm, depth is 120 cm. In the tobacco roasting and dehumidification machine, chrome boiler is used to prevent adverse conditions such as rust, color and taste. List of those on the board: 1 selector switch 1 audible warning lamp 1 multi-function timer relay 1 motor driver In the tobacco roasting and dehumidification machine, one triphase 0.37 KW quality and long life motor equipment was used. It operates with 220v electrical energy, which is the mains standard, with the motor driver on the machine. | Tobacco Industrial Machinery |
| HOOKAH TOBACCO CUTTING MACHINE | Hookah tobacco chopping machine can cut in desired dimensions in square and rectangular shape. Thanks to the sharp cut, it increases the quality of the hookah tobacco. There are 2 models, with and without conveyor system. It can be easily integrated into conveyor factory lines. Tobacco cutting dimensions are determined by the touch screen. Dust formation in tobacco cutting is minimal. The pallets that make the tobacco press are cleaned automatically with 2 roller brushes. Control is done with PLC systems. It provides maximum efficiency with minimum energy consumption. It has occupational safety standards. Cutting dimensions: It cuts in desired combinations between 4 mm x 4 mm and 20 mm x 20 mm. | Tobacco Industrial Machinery |
| MOLASSES TOBACCO MIXING MACHINE | The purpose of this system is to produce the syrup required for hookah tobacco in equal weight without any touch. Mixing system is available in sherbet silos. Mixing ratios are made automatically in desired amount with touch screen. Mixer boilers can be mixed at the desired temperature. Hookah tobacco syrup can be stored at the desired temperature. It transfers the sherbet to the tobacco mixers in the desired size. Production can be made in desired capacities. Heaters will be used to accelerate the mixture of hookah tobacco and aroma (sauce) and bring it to the proper temperature to ensure maximum absorption. Hookah tobacco hold and mixer machine, whose design and technical analyzes are completed, will be manufactured from stainless steel material. | Tobacco Industrial Machinery |
| GRINDING MACHINE | Sharpening machine is technically equipped for easy fixing of knives. The linear movement of the grinding machine has a long-lasting and maintenance-free design against heavy working conditions thanks to the fiber slide on the induction shaft. 150 ” flat stone was used as the grinding stone of the machine. Thanks to its user-friendly design, the cupstone change used in the grinding machine can be changed quickly and practically. Sharpening machine is 120 cm in height, 100 cm in width and 80 cm in depth. The wheel drive motor used in the grinding machine is equipped with 1.5KW motion drive motor, 0.37 KW high quality and long life motor equipment. Sharpening motors work with mains standard 220v electrical energy. | Tobacco Industrial Machinery |
| TOBACCO CUTTING MACHINE | Dimensions: Width 290 cm, Height 820 cm, Length 105 cm Engine Power: 4KW Weight: 750 KG Capacity: 140-180 KG / H Thickness: 0.4-4mm Emf: 220 V The chopping machine is controlled by PLC and programmed against adverse conditions caused by overload and blade blanking. There are 2 roller brushes for pallet cleaning. | Tobacco Industrial Machinery |
| WRAPPING MACHINE | Dimensions: Width (50 cm) – Length (70 cm) – Height (60 cm) Carton Size: Width (30 cm) – Length (15 cm) – Height (15 cm) Shipping Weight: 31kg Peak power: 125 watts Electrical Output: 120 VAC or 240 VAC CE / TSE Compliant: Yes | Tobacco Industrial Machinery |
| SPECIAL CIGARETTE FILTERS | Types of Cigarette Filter Rods Variety of lengths and diameters of: • Dual filters • Triple filters • Cavity filters • Paper filters • NWA (Non Wrapped Acetate) • Capsule filters • Flavoured filters (various flavours) • Coloured filters • Shaped filters • Pop-Out stick | Tobacco Industrial Machinery |
| CHARCOAL FILTER | Charcoal cigarette filter rods naturally effects absorbing of the cigarette. Coconut of particles are activated filter with integrated that give a good taste to smoke. Usage of activated carbon depends on filter length, meanwhile it can also be combined with different length, diameters and pressure drop. | Tobacco Industrial Machinery |
| RECESSED FILTER | Recessed cigarette filter rods is combination of mono acetate and filter with active carbon (Charcoal). It can be produced upon customer needs within the following intervals: Filter rod length: 60 –150 mm. Filter rod diameter: 5.0 – 9.0 mm. Charcoal content: up to 90 mg/cm3. | Tobacco Industrial Machinery |
| ROLL YOUR OWN CIGARETTE FILTER | Cigarette Filter Rods- The pressure drop variety suits every kind of tobacco and a good smoking taste. | Tobacco Industrial Machinery |
| SLIM CIGARETTE FILTER ROD | Production of slim and super slim cigarette filters depend upon customer choice of pressure drop. | Tobacco Industrial Machinery |
| MONO ACETATE CIGARETTE FILTER ROD | The Cigarette Filter Rods can be produced upon customer needs with different PD, ventilation and diameter. Rod lengths from 60 to 150 mm and diameters from 4.6 to 9.0 mm are available. This acetate tow can be colored. | Tobacco Industrial Machinery |
| Lamina conditioning | Tobacco Industrial Machinery | |
| Vertical slicer | Tobacco Industrial Machinery | |
| Stems conditioning | Tobacco Industrial Machinery | |
| Non tobacco related material (NTRM) Removal | Tobacco Industrial Machinery | |
| Stems Flattening | Tobacco Industrial Machinery | |
| Lamina and stem Cutting | Tobacco Industrial Machinery | |
| Expansion and drying | Tobacco Industrial Machinery | |
| Maker feeding | Tobacco Industrial Machinery | |
| Bin and carton filling system | Tobacco Industrial Machinery | |
| Tobacco reclaiming | Tobacco Industrial Machinery | |
| Filters & Air washing systems | Tobacco Industrial Machinery | |
| Tobacco Cutter KTF | Tobacco Industrial Machinery | |
| MK1 Cutter | Tobacco Industrial Machinery | |
| Rotary Tobacco Cutting Machine | Tobacco Industrial Machinery | |
| Flavour Cylinder capacity 6 ton per hour | Tobacco Industrial Machinery |